450HP Truck-Mounted Workover Rig oilfield equipment
Drilling Rigs

450HP Truck Mounted Rigs

At 5500 m of workover with 73 mm tubing, and 4500 m when drilling with 73 mm drill pipe, the XJ450 truck-mounted workover rig sits where shallow service rigs run out of reach and the deep fleet starts. Its hoisting train is rated 1125 kN maximum, strung 4x5 on 26 mm wire line under a 32 m mast proofed to 1200 kN static. A single CAT C15 rated 540 bhp drives through an Allison M5620AR transmission to a drawworks that pulls 180 kN on the second floor at up to 450 rpm. That mechanical package is paired with a ZP175 rotary table and a drilling floor selectable at 3.5 m, 4 m or 4.5 m, so the same carrier can run completion tubing, drill pipe and casing rather than being locked to one string. Mounted and self-propelled, it relocates between cluster wells as one vehicle, which is why service companies choose it for medium-deep overhaul and slim-hole campaigns instead of mobilizing a larger skid rig.

Core advantages

Designed around the operating requirement.

5500 m tubing / 4500 m drilling envelope

Rated for 5500 m of 73 mm tubing on workover and 4500 m of 73 mm drill pipe on drilling, the rig covers the medium-deep band that the 250 hp and 350 hp class cannot reach without moving to a much larger machine.

1125 kN hook on a 4x5 string

The hoisting system is rated to 1125 kN maximum, reeved 4x5 with 26 mm wire line, leaving enough pull reserve for stuck tubing and heavy completion jobs without oversizing the whole carrier.

CAT C15 with Allison M5620AR

One 540 bhp CAT C15 feeds an Allison M5620AR gearbox to the drawworks, whose second-floor fast line pulls 180 kN at up to 450 rpm, a simple mechanical path that field crews already maintain.

32 m mast, 1200 kN static

The mast cleans 32 m and carries 1200 kN of static load, long enough for stand-based tripping and stiff enough for the tubular strings run on 5500 m service.

Selectable floor and ZP175 rotary

A ZP175 rotary table plus a drilling floor chosen at 3.5 m, 4 m or 4.5 m lets the deck match blowout-preventer and casing height, turning the unit from pure workover into slim-hole drilling service.

Single-vehicle cluster relocation

Mast, drawworks, rotary table and floor ride on the carrier as one load, so a group of medium-deep wells is worked by driving between locations instead of breaking down and re-erecting a spread.

Product Overview
Product450HP Truck Mounted Rigs
Product lineDrilling Rigs
Technical Specifications
The depth of workover5500m (73mmtubing) 4500m (73mm drilling pipe)
The max. loading1125kN
The type of traveling system4×5
Diameter of ropeΦ26
EngineCAT C15/540 bhp
The model of gear boxAllison M5620AR
MastClean height32m
The max. Static loading1200kN
DrawworkThe max. Pull of fast line180KN (the second floor)
Diameter of wire line26mm
The max. rotate speed450rpm
Drilling floorHeight3.5m /4m/ 4.5 (can choose)
Model of rotary tableZP175
Application

Where this equipment is used.

  • This truck-mounted workover rig spans the shallow-to-deep gap on one carrier: 5500 m of workover on 73 mm tubing and 4500 m of drilling on 73 mm drill pipe.
  • Completion tubing, drill pipe and casing runs through the ZP175 rotary table, with the floor selectable at 3.5 m, 4 m or 4.5 m.
  • Heavy overhaul and stuck-pipe work where the 1125 kN maximum hook, 4×5 train and 180 kN fast-line pull set the envelope.
  • Frequent migration across large well clusters: the self-propelled carrier relocates between sites as one vehicle.
  • Long-cycle projects mixing drilling, completion and repair, sustained by the CAT C15 / Allison M5620AR drivetrain.
Next step

Send the operating requirement.

For a useful technical response, include the target well conditions, operating depth or pressure, expected quantity, destination and any required configuration.

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Configuration

Options for a matched equipment scope.

Available configurations can be matched to the equipment model, operating conditions and project requirements.

  • Hook and hoist margin: set the 1125 kN maximum rating, 4×5, Φ26 mm arrangement and 32 m mast against the heaviest string.
  • Floor and rotary: choose the 3.5 m, 4 m or 4.5 m floor height and ZP175 table against the casing and BOP programme.
  • Power train: CAT C15 540 bhp / Allison M5620AR is the reference; emission and drive options can be discussed.
  • Well-control fit: mast clearance and floor layout verified against the BOP stack for the region.
  • Winter and heat provisions on 450HP Truck Mounted Rigs: low-temperature start, heat preservation and coating matched to the region.
  • Paperwork and training for 450HP Truck Mounted Rigs: manuals, factory test report and first-period spares ship with the unit; commissioning and familiarization on request.
Buyer questions

Frequently asked about this equipment.

Buyers comparing the 450HP truck-mounted rig with the 250HP and 350HP classes usually ask about depth and chassis reach.

What is the main advantage of the 450HP truck-mounted workover rig compared with 250HP/350HP models?

Against the XJ250 and XJ350, the XJ450 moves the envelope from shallow into medium-deep service: workover depth reaches 5500 m on 73 mm tubing and 4500 m on 73 mm drill pipe, the hoisting train is rated 1125 kN maximum strung 4×5 on 26 mm wire line, and the 32 m mast is proofed to 1200 kN static. The CAT C15 at 540 bhp through an Allison M5620AR provides the torque reserve the smaller rigs run out of on high-resistance strings, so the XJ450 is the first truck-mounted step that keeps hook and mast margin for wells beyond 4000 m.

Does the 450HP heavy-duty rig need professional hoisting equipment for transfer?

No. With the mast folded and the outriggers retracted, the XJ450 drives between wells under its own power, so a trailer or crane is not needed for routine moves; the self-propelled carrier is part of the unit rather than a separate transport spread.

Can the equipment be adapted to extreme cold or high-temperature desert working environments?

The standard model adapts to -20℃ to +55℃ working environment. We can provide customized low-temperature start-up reinforcement and high-temperature dust-proof heat dissipation upgrades according to customer regional working conditions to meet extreme climate operation needs.

Is the core performance of the equipment customizable?

Yes. We can adjust key parameters such as hook load, lifting stroke and power matching according to customers' actual well depth, downhole working conditions and project requirements, and provide one-to-one customized technical solutions.

What after-sales technical support can be provided?

We provide complete official operation manuals, spare parts catalogs and remote real-time technical guidance. Overseas on-site installation, commissioning and operator training services can be arranged according to project needs.

Procurement information

Ordering this equipment.

Commercial terms are confirmed in the quotation for the exact configuration, quantity and destination.

Certification & standards

Optimized for long-cycle heavy-load working conditions, the rig fully complies with API and international petroleum machinery standards, serving large-scale oil and gas field workover, medium-deep drilling, geothermal well development and other high-demand fields. The derrick is load-tested to its rated hook load at the Jingzhou plant under ISO 9001:2015 quality management, and the full rig runs through a factory acceptance test before shipment.

Documentation

Operation manuals, chassis documentation and factory test reports are supplied; the PTO and hydraulic system schematics are included for the client's service department. On-site commissioning is available.

Lead time

Confirmed in the quotation according to configuration, quantity and destination.

Warranty & after-sales

Manuals, conventional spare parts and remote technical guidance are included; on-site commissioning and operator training can be arranged on request.

Payment & delivery

Payment schedule, Incoterms, port and packaging are agreed in the sales contract.

Spare parts

A recommended spare-parts list for the first operating period is provided with the quotation.