Coiled Tubing Truck oilfield equipment
Oil Production Equipment

Coiled Tubing Truck

Three pulling ratings define this coiled tubing line: ZLG155/38 holds 155 kN continuous tension, ZLG225/45 holds 225 kN and ZLG290/50 holds 290 kN, with laying depths of 3600, 4200 and 5900 m on 1.5-inch tubing. Each reel stores 3800, 4500 or 6100 m of continuous string, forced down by 75, 115 or 145 kN of injector push at up to 60 m/min, so the well is worked live without tripping jointed pipe. That tripless intervention is the point: sand washing, paraffin removal, nitrogen lifting, acidizing, plug milling and fishing all run on one continuous conduit, which is why cluster-well and completion-stimulation spreads put a CT unit on the light-to-medium deep-well window instead of a conventional workover rig.

Core advantages

Designed around the operating requirement.

155-290 kN tension ladder

The ZLG155/38, ZLG225/45 and ZLG290/50 ratings let a spread match pulling force to depth rather than over-spec the reel: 155 kN for shallow intervention and 290 kN for the 5900 m window. The tension ladder is what sets model selection against the well's measured depth.

3600-5900 m live-well reach

Maximum laying depth runs 3600, 4200 and 5900 m across the three models on 1.5-inch tubing, while each reel carries 3800, 4500 or 6100 m of string. Because the conduit is continuous, that depth is reached without a single pipe connection, which is the time saved on sand-wash and acid runs.

75-145 kN forced laydown

The injector head does not rely on gravity to run: forced laydown of 75, 115 or 145 kN pushes tubing into deviated or pressurized holes. That push capability is what makes live-well snubbing possible rather than waiting for the well to be killed.

60 m/min trip-less feed

Lifting speed holds at 60 m/min across the range, so a 4500 m reel is pulled in or out on a predictable clock. The constant feed rate also matters for milling and cleanout runs where speed variation would leave uneven fill.

Live-well pressure control

A BOP stack and injector head ride as part of the truck package, sized to the working pressure of the 155/225/290 kN class. Intervention proceeds on a pressurized well, which removes the cost and formation damage of a kill job.

Model-matched tubing diameter

Tubing diameter is set per model, from 1 to 1.5 inch on the 155 class to 1.5 to 2 inch on the 290 class, so flow area and pull capacity stay balanced for acid, nitrogen or fill-removal duty.

Product Overview
ProductCoiled Tubing Truck
Product lineOil Production Equipment
Technical Specifications
ModelZLG 155/38ZLG 225/45ZLG 290/50
Max tube capacity3800m(1 1/2〞Oil tube)4500m(1 1/2〞Oil tube)6100m(1 1/2〞Oil tube)
Max. laying down depth3600m4200m5900m
Diameter of coiled tubing1〞~1 1/2〞1 1/4〞~1 3/4〞1 1/2〞~2〞
Max. continuous tension155kN225kN290kN
Max. forced laying down force75kN115kN145kN
Max. lifting speed60m/min60m/min60m/min
Application

Where this equipment is used.

  • Live-well intervention without tripping jointed pipe: sand washing, paraffin removal and nitrogen lifting on one continuous conduit.
  • Plug milling, fishing and acidizing where the injector push of 75–145 kN forces the string down at up to 60 m/min.
  • Model selection by depth: ZLG155/38 to 3600 m, ZLG225/45 to 4200 m and ZLG290/50 to 5900 m on 1.5-inch tubing.
  • Reel capacity of 3800, 4500 or 6100 m covers long horizontal and deviated sections in one run.
  • The truck-mounted chassis moves the unit between wells without rig-up cranes, so the next job starts as soon as the reel is re-spooled.
Next step

Send the operating requirement.

For a useful technical response, include the target well conditions, operating depth or pressure, expected quantity, destination and any required configuration.

Send an Inquiry
Configuration

Options for a matched equipment scope.

Available configurations can be matched to the equipment model, operating conditions and project requirements.

  • Model: ZLG155/38, ZLG225/45 or ZLG290/50 selected against the target depth and string weight.
  • Tubing size: 1 to 2 in diameter options matched to the wellbore programme.
  • Injector and reel: continuous tension, push force and speed confirmed against the planned operations.
  • Well-control fit: BOP and lubricator stack matched to the tubing size and working pressure.
  • The Coiled Tubing Truck climate package covers low-temperature start, heat preservation and coating, matched to the operating site.
  • For Coiled Tubing Truck: manuals, factory test report and first-period spares included; commissioning and operator training arranged on request.
Buyer questions

Frequently asked about this equipment.

Buyers evaluating the coiled tubing truck usually ask about depth reach, tubing size and injector rating.

What are the main advantages of Coiled Tubing Truck compared with conventional workover rig?

The unit intervenes on a live well without a kill job, so the formation is not exposed to kill-fluid invasion. Because the conduit is one continuous string, there is no make-and-break of threaded joints between runs: the reel holds 3800, 4500 or 6100 m of tubing and the injector feeds it at up to 60 m/min, which cuts rig time on sand-wash, acid and plug-milling runs. The truck carries injector, reel and BOP as one load, so it drives between cluster-well pads and starts working after hose-up rather than module rig-up.

How does the unit guarantee safety for live-well high-pressure operations?

The complete API-compliant BOP well-control stack serves as primary well-barrier. Injector-head and reel systems are equipped with multi-level interlock protections including overload, anti-jamming auto-stop and emergency shutdown. Real-time monitoring of pulling-force and system pressure helps operators respond promptly to abnormal downhole events.

What factors determine model-selection of coiled tubing truck?

Main factors include maximum expected downhole pulling-snubbing load, target well depth, outer-diameter of selected coiled tubing, wellhead working-pressure and local road-transport constraints. Light-duty units fit shallow well routine maintenance; heavy-duty grades serve deep-well plug-milling and heavy-fishing assignments.

Can the equipment work stably in extreme low-temperature oil-field environments?

Yes. Standard version supports operation from -40 ℃ to +55 ℃. Optional low-temperature hydraulic oil circuit and heating assembly guarantee reliable cold-start and continuous operation for frigid plateau and winter well-site conditions.

Can the Coiled Tubing Truck parameters be tailored to the well condition?

Yes. The configuration is settled against the well-intervention programme before the order: continuous-tension grade (155, 225 or 290 kN), reel capacity, tubing diameter, BOP working-pressure class, chassis scheme and monitoring package are matched to target depth, regional road-transport limits and the planned live-well operations, then written into the quotation and the factory test report.

Procurement information

Ordering this equipment.

Commercial terms are confirmed in the quotation for the exact configuration, quantity and destination.

Certification & standards

The Coiled Tubing Truck (Truck-Mounted Coiled Tubing Unit) is a highly integrated, self-propelled well-intervention workover equipment designed in compliance with API RP 5C7 petroleum industry standards under ISO 9001:2015.

Documentation

Operation and maintenance manuals, chassis documentation and factory test reports are supplied; the hydraulic and electrical schematics are included for the client's service department.

Lead time

Confirmed in the quotation according to configuration, quantity and destination.

Warranty & after-sales

Manuals, conventional spare parts and remote technical guidance are included; on-site commissioning and operator training can be arranged on request.

Payment & delivery

Payment schedule, Incoterms, port and packaging are agreed in the sales contract.

Spare parts

A recommended spare-parts list for the first operating period is provided with the quotation.